SW-2060 Mobilno Postrojenje za Prosejavanje i Ispiranje Peska

SW-2060 mobilno postrojenje za prosejavanje i ispiranje je samostalna jedinica na točkovima koju je projektovao CONSTMACH za prirodno prosejavanje i ispiranje peska i šljunka direktno u kamenolomu ili na obali reke. Svaka komponenta neophodna za proces — bunker za napajanje, transportna traka za napajanje, vibro sito sa integrisanim sistemom za ispiranje raspršivačima, sklopivi transporteri za deponovanje i pužni perač — montirana je na jednu šasiju na točkovima sa hidrauličnim nogama za oslanjanje, što omogućava da se SW-2060 premešta između gradilišta i pušta u pogon za svega nekoliko sati, umesto dana.

SW-2060 ima nazivni proizvodni kapacitet od 200 t/h, čime se svrstava u segment najvećeg kapaciteta u okviru CONSTMACH SW serije. Ovaj učinak ostvaruje vibro sito dimenzija 2,000 x 6,000 mm koje radi u liniji sa pužnim peračem dimenzija 700 x 7,000 mm. Sito razdvaja ulazni materijal na čiste, granulisane frakcije, dok šipke za prskanje ispiraju nataloženi mulj i glinu; pužni perač zatim čisti i odvodnjava finu frakciju peska pre nego što se istovari na deponiju. Pošto su faze prosejavanja i ispiranja objedinjene na jednoj šasiji, postrojenje isporučuje oprani agregat i pesak spremne za tržište u jednom prolasku.

Napajanje za SW-2060 obezbeđuje ukupno instalisana snaga motora od 55 kW. Tamo gde mrežna struja nije dostupna, na šasiju se može postaviti opcioni dizel agregat; preporučuje se jedinica od približno 120 kVA za nezavisan rad postrojenja. Visina napajanja od 4,750 mm pogodna je za utovar standardnim utovarivačima ili bagerima, a raspored obezbeđuje da rukovalac ostane van dometa pokretnih transportera tokom punjenja.

Automatizacijom upravlja sistem sa PLC-om izgrađen na SIEMENS i SCHNEIDER komponentama. SW-2060 se upravlja isključivo putem jednog tablet kontrolera, tako da se pokretanje, redosled rada i zaustavljanje transportera, sita i perača upravljaju daljinski, bez potrebe da rukovalac stoji pored mašine. Ovo smanjuje potrebu za radnom snagom i štiti pogonski sklop obezbeđujući ispravan redosled pokretanja i zaustavljanja.

Za transport, SW-2060 se sklapa na dimenzije dozvoljene za saobraćaj od 17 (D) x 3.85 (Š) x 4.5 (V) m i teži 37,000 kg. Ove vrednosti su usklađene sa međunarodnim saobraćajnim propisima, tako da se postrojenje može prevoziti standardnom niskopodnom prikolicom između lokacija bez posebnih dozvola u većini regiona. Hidraulične noge i sklopivi transporteri znače da nije potrebna dizalica za spuštanje postrojenja i njegovo vraćanje u proizvodnju.

Praktična odlika SW-2060 je njegova fleksibilnost: ako projekat zahteva samo prosejavanje, pužni perač se može ukloniti, a postrojenje raditi kao mobilna jedinica za prosejavanje. U kombinaciji sa učinkom najvećeg kapaciteta u seriji i relativno malim zahtevom za prostorom, ovo čini SW-2060 svestranim izborom za izvođače koji se kreću između kopova peska, šljunčara i pogona za drobljeni kamen.

CONSTMACH isporučuje SW-2060 uz punu podršku pri puštanju u pogon, dostupnost rezervnih delova i tehničku dokumentaciju, tako da rukovaoci mogu da održavaju jedinicu u proizvodnji opranog peska i granulisanog agregata uz minimalne zastoje tokom dugog radnog veka.

SW-2060 Tehničke Specifikacije

Proizvodni Kapacitet200 t/h
Dimenzije Sita2.000 x 6.000 mm
Dimenzije Pužnog Perača700 x 7.000 mm
Visina Napajanja4.750 mm
Ukupna Snaga Motora55 kW
Zahtev za Generator Struje120 kVA
Transportne Dimenzije17(D) x 3,85(Š) x 4,5(V) metara
Težina37.000 kg

SW-2060Video

FAQ

The SW-2060 Mobile Screening & Washing Plant is used wherever sand and gravel must be both graded and cleaned on site: riverbed and alluvial sand deposits, gravel pits, and crushed-stone quarries producing washed 0–5 mm sand and graded aggregate fractions. Its mobile chassis suits contractors who work several deposits in a season and need to move the plant rather than build a fixed installation. The 200 t/h rated capacity defines the daily tonnage the unit can sustain.

What does the plant wash and produce?

Feed material — pit-run sand, gravel or crushed stone — is screened on the 2,000 x 6,000 mm deck into clean graded fractions, while spray water removes silt, dust and light clay. The 700 x 7,000 mm screw washer scrubs the fine sand fraction and lifts it clear of the wash water on its inclined flight, draining most of the water back into the tank. The output is washed concrete or plaster sand plus one or more clean gravel sizes, depending on how the screen decks are meshed.

How much water and power does it need?

The SW-2060 carries a total installed power of 55 kW, or about 120 kVA of generator capacity if run off-grid. Water consumption depends on feed cleanliness, but the screw washer is designed so that the bulk of the process water settles and recirculates rather than being lost. Pairing the plant with a settling pond or a thickener markedly cuts fresh-water make-up.

How does it handle clay, and how dry is the output?

The combination of spray-washed screening and a screw washer copes well with low to moderate clay contamination. For lightly to moderately dirty feed the SW-2060 produces clean sand directly. Where the feed carries heavy, sticky clay, a bucket-wheel washer or an attrition stage ahead of the plant is the better route. Sand leaving the screw washer is partially dewatered and typically holds residual moisture in the 15–25% range; a downstream dewatering screen can bring this down to a stackable 12–15%.

How does it compare with stand-alone washers?

  • Screw washer alone washes and dewaters fine sand but does not screen or grade — the SW-2060 integrates a screw washer with a vibrating screen on one mobile chassis.

  • Bucket-wheel washer handles higher clay content and uses less water, but again only treats the sand fraction; it is not a complete screening-plus-washing plant.

  • Dewatering screen removes residual water and recovers fines, and is best added downstream of the SW-2060 when very dry, low-loss sand is required.

In short, the SW-2060 is the all-in-one mobile solution; the other machines are specialised stages that can be added when feed conditions or product specifications demand them.

What feed size and site preparation does the SW-2060 need?

The SW-2060 is designed for sand and gravel feed; oversize rock should be removed or crushed upstream so that material reaching the 4,750 mm feeding height stays within the screen's capacity. Site preparation is minimal because the plant stands on its own hydraulic legs — a level, compacted pad and access for a loader and the water supply line are usually enough. A simple settling pond or clarifier downstream lets the wash water recirculate and keeps fresh-water demand low. With the fold-up conveyors deployed, the plant builds separate stockpiles for washed sand and each graded gravel size, ready for direct loading.

What maintenance does the SW-2060 require?

Routine maintenance focuses on the wear items common to washing plants: screen meshes, screw washer paddles and conveyor belts. The screw washer flights and rubber paddles are replaceable, and the gearbox is oil-lubricated for a long service interval. Because the SW-2060 concentrates all stages on one chassis, inspection and greasing points are grouped together, which shortens daily checks and keeps the 200 t/h output stable over time.

Frequently Asked Questions

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