CJC-90 | Jaw Crusher

CJC-90 is a mid-range model in the CONSTMACH jaw crusher series, positioned for primary crushing duty in medium-capacity stationary plants. With a 900 x 650 mm jaw opening, a 75 kW drive and a throughput of 90 to 270 t/h, it sits a clear step above the entry-level CJC-60 and is sized for established quarries and aggregate producers that need a larger feed acceptance and higher tonnage from a single primary machine.

The crusher operates on the single-toggle compression principle. Feed entering the 900 x 650 mm opening is gripped between a fixed jaw and an eccentric-driven swing jaw, fractured on each stroke and worked downward through the chamber until it passes the discharge gap. Because reduction is achieved by compression rather than impact, the CJC-90 handles abrasive and high-strength feed such as granite, basalt and river gravel that would wear an impact crusher quickly.

The closed side setting on the CJC-90 is adjustable from 50 to 150 mm, a wider and coarser range than the smaller models reflecting its higher capacity. A larger CSS lifts throughput toward the upper 270 t/h figure and produces a coarser primary product; a tighter CSS narrows the gradation for downstream stages. The hydraulic setting mechanism allows this gap to be changed without manual shimming, so the crusher can be re-tuned quickly when feed or product requirements change.

The machine is built for sustained load. The base frame is arc-welded and then thermally stress-relieved, the pitman is drop-forged chrome-nickel steel casting, and the eccentric shaft turns in oversized self-aligning spherical roller bearings. The flywheel runs at 277 rpm and stores the inertia required to carry each compression stroke through hard rock. An automatic lubrication system can be fitted to protect the bearings under continuous duty.

At an operating weight of around 11,400 kg, the CJC-90 is still light enough for straightforward foundation design and modular transport, yet substantial enough to absorb the loads of higher-tonnage primary crushing. It is typically paired with a vibrating grizzly feeder that scalps fines ahead of the chamber, then feeds a secondary crusher and screening group downstream. The modular structure allows the unit to be shipped in standard trailers and containers, which keeps transport and erection costs in check.

In service, the CJC-90 reduces run-of-quarry rock to a transportable intermediate size for secondary crushing, screening and stockpiling into concrete and asphalt aggregate grades. Wear is concentrated on the reversible manganese steel jaw plates, which work-harden in use and are replaced on a planned schedule. The hydraulic setting system keeps these interventions short, and the heavy welded frame and forged pitman are dimensioned to absorb the cyclic loads of continuous medium-capacity duty. For producers needing dependable primary crushing at medium capacity without moving to a heavy 100-series machine, the CJC-90 provides a balanced combination of feed size, throughput and investment.

CJC-90 Technical Specifications

Jaw Opening Sizes (mm)900 x 650 mm
Motor Power (kW)75 kW
Flywheel Speed (rpm)277
Weight (kg)11.400 kg
CSS min./max. Value (mm)50 - 150 mm
Production Capacity (t/h)90 - 270 t/h

CJC-90Video

FAQ

The CJC-90 jaw crusher is a primary crushing machine for medium-capacity plants. This section covers the materials it accepts, the products it generates, its typical industries and the operating factors that affect performance and maintenance.

What Materials Can the CJC-90 Process?

The CJC-90 is built for primary crushing of natural rock and recycled mineral feed, including:

  • Limestone and dolomite
  • Granite, basalt and other hard igneous rock
  • River gravel and quarried stone
  • Reinforced concrete and demolition material in recycling work

Feed must be sized to enter the 900 x 650 mm opening; oversized blocks should be reduced before charging. The compression crushing action lets the CJC-90 take on abrasive, high-strength rock that would wear an impact machine quickly.

What Products Does It Produce?

The CJC-90 delivers a coarse, unscreened primary product with a top size governed by the closed side setting (50-150 mm). This is an intermediate feed for secondary crushers and screens, which produce the finished concrete and asphalt aggregate fractions, base course and finer sizes. A tighter CSS narrows the primary gradation and eases the duty on the secondary stage; a wider CSS lifts throughput at a coarser top size.

Which Industries Use This Crusher?

  • Medium-capacity quarries and aggregate plants
  • Concrete and asphalt producers operating their own crushing line
  • Construction and demolition recycling
  • Mining and mineral processing operations

At roughly 11,400 kg with a 75 kW drive, it is a frequent primary choice for established producers stepping up from a small first-stage machine to higher, sustained tonnage.

How Are Wear Parts Managed?

The fixed and moving jaw plates are the main wear parts, made from manganese steel that hardens under load. Their life depends on feed abrasiveness and tonnage, and both are reversible to extend service before replacement. The cheek plates protecting the chamber side walls and the toggle plate are also serviceable items. The toggle plate doubles as a safety device, designed to break if uncrushable tramp metal enters the chamber and so protect the crusher body and drive. Stocking spare jaw plates shortens scheduled changeovers.

What Should Be Considered During Operation?

Choke feeding keeps the chamber full and produces uniform product with even jaw wear. After any plate change, the closed side setting should be verified with the hydraulic mechanism. Maintaining drive belt tension, flywheel balance and consistent lubrication keeps the machine running smoothly at its 277 rpm flywheel speed. A vibrating grizzly feeder ahead of the crusher scalps fines and regulates the feed rate, protecting the jaws and stabilising output.

Jaw Crusher Versus Impact Crusher

The CJC-90 reduces material by compression and is the preferred primary machine for hard, abrasive rock and reinforced concrete. A primary impact crusher reduces by impact and gives a cubical product with a higher reduction ratio, but is better matched to softer, less abrasive limestone. Where feed is hard granite or basalt, the jaw crusher offers lower wear cost and longer component life as the primary stage, because compression handles high-strength rock without the rapid blow-bar wear an impact crusher would suffer.

Frequently Asked Questions

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