Compact 100 | Compact Concrete Batching Plant

CONSTMACH COMPACT 100 fully automatic Concrete Batching Plant is a specially designed concrete plant model which are preferred in cases of limited land constraint but high production capacity requirement. Although its compacted and minimized dimensions, COMPACT 100 can reach a high production capacity such as 100 m3/h.

Aggregates storage hopper of COMPACT 100 Concrete Plant is possible to be used in two different shapes as linear and square type. Bins of aggregate hopper can be located in a linear shape in like in stationary concrete plants or in square shape like in Compact 30 or our mobile concrete batching plants.

LINEAR TYPE HOPPER

With its easy portability and rapidly installable design and necessity of minimum infrastructure investment, COMPACT 100 offers economic advantages to its users. COMPACT 100 concrete plant is designed and manufactured in accordance with CE standards.

COMPACT 100 requires a minimum site preparation. Just a flat concrete that is capable to carry the total load of the plant is enough. Cement silos that are supplied with the plant have full steel legs to remove the necessity of concrete legs building by the client. Thanks to the metal walls that are present at both sides of the plant, aggregates filling ramp can be prepared easily without constructing a concrete wall.

Twin shaft, single shaft, pan or planetary type mixers can be used in COMPACT 100 concrete plant so that it could be used for different purposes such as ready mixed concrete, dry mixed concrete, precast concrete production etc.

tw nTWIN SHAFT MIXER
simgleSINGLE SHAFT MIXER
planPLANETARY MIXER
panPAN MIXER

COMPACT 100 is equipped with high-tech automation system including top class SIEMENS – SCHNEIDER brand electronic components and PLC. The whole system is controled through an advanced sofware which is sophisticated features and user friendly interface.

FULL AUTOMATIC CONTROL SYSTEM

Compact 100 Technical Specifications

Production Capacity100 m³/h
Weight32 Tons
Total Motor Power125 kW
Electric Generator Requirement200 kVA
Mixer OptionsSingle Shaft – Twin Shaft - Planetary
Required area to operate500 m²
Aggregate Hopper Volume4 x 30 m³
Aggregate Weighing Hopper3 m³
Aggregate Weighing Conveyor1.000 x 11.100 mm
Skip Hoist Bucket Volume3 m³
Mixer Wet Concrete Volume2 m³
Cement Weighing Hopper1.200 kg
Water Weighing Hopper600 lt
Additive Weighing Hopper50 lt
Air Compressor500 lt, 5.5 kW
Cement SiloOptional from 50 to 500 Tons capacity
Control TypeFULLY AUTOMATIC

Compact 100 Transport

Compact 100 transport configuration

Compact 100Video

Compact 100 General Layout

FAQ

Compact 100 is purchased by contractors who need substantial concrete production capacity at jobsites where a full stationary layout would not fit — restricted urban sites, project-specific batching plants on short-to-medium-term contracts (12–36 months), island construction with restricted equipment delivery options, and ready-mix operations with non-standard footprint constraints. The compact design preserves stationary-class capability in a smaller footprint.

What Compact 100 Produces

Compact 100 produces ready-mixed concrete at a rated capacity of 100 m³/h. The product range covers the same recipes as stationary plants of equivalent size — structural concrete, ready-mix, precast feedstock and specialty mixes — limited only by the mixer choice (single-shaft, twin-shaft, planetary or pan) selected at the engineering stage.

Suitability Factors

Compact 100 is appropriate where the site has limited area (500 m²), where civil-works budget is constrained, or where the project schedule requires fast deployment. The skip-hoist transfer eliminates the need for a permanent loading ramp, which is one of the biggest civil-works items in a stationary plant layout. Container-shippable design simplifies international logistics.

Operating Considerations

Compact 100 runs on a daily/weekly maintenance schedule matched to its operating hours. The skip-hoist bucket and rope are inspected weekly; mixer wear plates monthly. Because the skip-hoist replaces a continuous belt conveyor, cycle time is slightly longer than a belt-fed plant of equivalent capacity — a trade-off the customer accepts for the footprint and civil-works savings.

Comparison To Alternatives

Compared to stationary plants of equivalent capacity, Compact 100 saves footprint and civil works but produces slightly less per shift due to skip-hoist cycle time. Compared to mobile plants, Compact 100 requires more site preparation (the chassis is not road-legal as-is) but offers higher capacity and longer service life on a single permanent site.

Frequently Asked Questions

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