CPM - 2 | Pan Concrete Mixer

The CONSTMACH CPM-2 is a pan type concrete mixer that forms part of the company's CPM series of stationary mixing units. Within this series it is the largest model offered, positioned above the smaller CPM-0.5 and CPM-1 units. The numerical designation reflects the compacted concrete output per batch: the CPM-2 produces approximately 2,000 litres (2 m3) of compacted concrete in a single mixing cycle, compared with about 500 litres for the CPM-0.5 and 1,000 litres for the CPM-1. This places the CPM-2 in the segment intended for operations that require higher per-batch volumes while retaining the intensive, homogeneous mixing characteristics common to the pan mixer design.

The mixer operates on the pan principle, in which the mixing action is concentrated within a shallow circular pan rather than relying on the tumbling motion of a rotating drum. A central drive transmits rotation to mixing arms fitted with replaceable blades and scrapers. As the arms sweep through the material, they cut, fold and shear the mix, while scraper blades clear the pan floor and side walls to prevent material from accumulating against the surfaces. This forced mixing action distributes the cement paste evenly throughout the aggregate and is particularly effective with stiff, low-slump mixes that do not flow readily under their own weight.

The CPM-2 is rated with a charging (dry feed) volume of 3,000 litres, a fresh concrete volume of 2,500 litres and a compacted concrete volume of approximately 2,000 litres per batch. It is driven by a 55 kW motor, which is larger than the 22 kW of the CPM-0.5 and the 37 kW of the CPM-1, reflecting the greater pan diameter and batch mass. The difference between the charging, fresh and compacted volumes accounts for the reduction in bulk as loose dry materials are combined, wetted and consolidated into finished concrete.

Typical applications for the CPM-2 include precast concrete factories, concrete block and paving manufacturing lines, and stationary concrete batching plants where it serves as the central mixing unit. The intensive pan action suits the production of stiff and zero-slump concrete used in dry-cast and vibro-pressed products, as well as coloured concrete and fibre-reinforced mixes, where uniform distribution of pigments, fibres and cement is important to the consistency of the finished product.

The build of the CPM-2 is oriented towards resisting the abrasion that arises from continuous contact with aggregate. The side body is lined with 12 mm Hardox 450 wearing plates, the pan bottom with 12 mm St 52 plates, and the mixing arms with 25 mm Ni-Hard plates. These wear surfaces are replaceable, allowing the abrasion-exposed areas to be renewed independently of the main structure. The unit is fitted with SKF/FAG heavy duty bearings, and provisions such as a hydraulic discharge door, an emergency stop button, an access hatch and a maintenance door safety switch are part of the design.

Within a production facility, the CPM-2 sits between the material weighing and feeding system and the discharge point that supplies moulds, conveyors or transport equipment. Dry materials and cement are charged into the pan, water and admixtures are added, and after the mixing cycle the homogeneous concrete is released through the discharge door. As the highest-capacity model in the CPM pan mixer series, it is selected where a larger batch volume is required than the CPM-0.5 or CPM-1 can provide, while the working principle and component arrangement remain consistent across the range.

CPM - 2 Technical Specifications

Charging Volume3.000 lt
Fresh Concrete Volume2.500 lt
Compacted Concrete Volume2.000 lt
Motor Power55 kW
Side Body Wearing Plates12 mm Hardox 450
Bottom Wearing Plates12 mm
Mixing Arm Wearing Plates25 mm
Hydraulic Discharge DoorAVAILABLE
Maintanence Door Safety SwitchAVAILABLE
FAQ

The CONSTMACH CPM-2 is a pan type concrete mixer rated at approximately 2,000 litres of compacted concrete per batch. The sections below summarise what it produces, its principal specifications, where it is applied, how the pan mixing principle differs from other mixer types, and the maintenance considerations associated with its wear components.

What does the CPM-2 do?

The CPM-2 is a batch mixer that combines cement, water, fine and coarse aggregates and admixtures into a homogeneous concrete or mortar within an enclosed circular pan. The rotating mixing arms and scraper blades force material through repeated shearing and folding actions, which distributes the cement paste evenly and is well suited to demanding mixes such as those used in precast and dry-cast production.

What are the main specifications?

  • Charging (dry feed) volume: 3,000 litres
  • Fresh concrete volume: 2,500 litres
  • Compacted concrete volume: approximately 2,000 litres (2 m3) per batch
  • Motor power: 55 kW
  • Side body wearing plates: 12 mm Hardox 450
  • Bottom wearing plates: 12 mm St 52
  • Mixing arm wearing plates: 25 mm Ni-Hard

What are the typical applications?

The CPM-2 is used in precast concrete factories, concrete block and paving manufacturing plants, and as the mixing unit within stationary concrete batching plants. Its intensive mixing action makes it appropriate for stiff, low-slump and zero-slump mixes, coloured concrete and fibre-reinforced concrete, where uniform distribution of cement and pigments is important.

How does a pan mixer differ from other mixer types?

A pan mixer concentrates the mixing action in a shallow circular drum where eccentrically or concentrically arranged arms and scrapers work the material. Compared with drum (free-fall) mixers, it provides a more forced, intensive mixing action that handles stiff mixes more effectively. Compared with twin-shaft mixers, pan mixers are typically used for smaller to medium batch sizes and are common in precast and block-making environments. The CONSTMACH planetary (CPLN) series is a separate product line; the CPM is a pan-type design.

What maintenance and wear factors apply?

Abrasion is concentrated on the pan floor, side walls and mixing arms. These surfaces are protected by replaceable wear plates: 12 mm Hardox 450 on the side body, 12 mm St 52 on the bottom and 25 mm Ni-Hard on the mixing arms. Routine maintenance includes inspecting and replacing wear plates and arm tips, checking the SKF/FAG bearings, cleaning the pan to prevent concrete build-up and verifying the discharge door and safety switches.

How do the CPM models compare?

The three CPM models share the same pan mixing principle and differ in batch size and installed power. The CPM-0.5 produces about 500 litres of compacted concrete with a 22 kW motor, the CPM-1 about 1,000 litres with a 37 kW motor, and the CPM-2 about 2,000 litres with a 55 kW motor. Selection depends on the required output per batch and the overall plant cycle time.

Frequently Asked Questions

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