CS-1000 Bolted Cement Silo

CONSTMACH 1000 tonnes capacity, bolted type cement silo CS-1000 is used especially in cement terminals, cement factories and limestone powder stocking applications.

CONSTMACH CS-1000 cement silo is equipped with maintenance platform between the legs, cement filling pipe, inner and outer manholes, safety guards, roof flanges for air filter and pressure safety valve, a roof gate for inner manhole and also a cone flange for butterfly valve.

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CONSTMACH CS-1000 cement silo is supplied together with all necessary silo equipment such as cement screw conveyor with the desired diameter & length, air filter, pressure safety valve, top & bottom level indicators, air fluidization nozzles, pulse valve and cone butterfly valve for manual cement discharging. In case of using the silo for cement terminal or similar application, the screw conveyor can be connected to a loading below to distribute the cement to the trucks.

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Parts of CS-1000 bolted type cement silo are manufactured by sensitive laser cutting and drilling methods. In the jobsite, parts of cement silos can be assembled easily and sensitively.

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All static load and mechanical calculations of CS-1000 is done by using ANSYS Workbench CAE software and the silo is capable to be stocked 1000 tonnes of cement or similar material without any deformation in all conditions.

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1 layer of anticorrosive paint and 2 layers of FINAL COAT EPOXY PAINT with total paint thickness of 140 microns are applied on our cement silos.

CS-1000 | Bolted Cement Silo Technical Specifications

SILO CAPACITY1.000 Tons ,770m³ (cement density as 1,3 ton/m³)
SILO HEIGHT22.290 mm
SILO DIAMETERØ 8.390 mm
QUANTITY OF SILO LEGS12 Pcs
SILO OUTPUT DIAMETERØ 300 mm
SILO WEIGHT66.000 kg
MATERIAL OF SILO LEGSØ 323x 12 mm STEEL PIPE
SUPPORTS OF SILO LEGNPL 80 mm STEEL PROFILE
LEG REINFORCEMENT25-30 mm STEEL PLATE
CONICAL PART SHEETST-37 (S 235 JR), 10 mm
SILO BODY MATERIALST-37, 10 - 8 – 6 - 5 mm
TOP COVER SHEETST-37, 5 mm
CHARGING PIPE4" FILLING PIPE BETWEEN LEGS AND ROOF
INNER MANHOLE IS PRESENT
OUTER MANHOLE IS PRESENT
SILO ROOF INCLUDES HANDRAILS
MAINTENANCE PLATFORM IS PRESENT
STRUCTURAL ANALYSIS IS MADE FOR THE SILOS AND MANUFACTURING PROCESS DEPENDS ON APPROVED PROJECTS.

CS-1000 | Bolted Cement Silo Transport

CS-1000 cement silo transport

CS-1000 | Bolted Cement Silo General Layout

FAQ

CS-1000 Bolted Cement Silo is purchased to stock bulk cement at concrete batching plants, ready-mix facilities, precast factories, and at cement terminals where it functions as a distribution buffer between bulk supply (rail tanker, ship, road tanker) and downstream consumers. Storage capacity is matched to the operation: small batching plants use one silo at the lower end of the range, large precast clusters and terminals use one or more at the upper end.

What CS-1000 Bolted Cement Silo Stores And How

CS-1000 Bolted Cement Silo holds 1.000 Tons, 770m³ (cement density as 1,3 ton/m³) of cement (or similar fine bulk powder such as fly ash, slag cement or limestone filler) and dispenses it via the bottom screw conveyor at the rate the downstream plant requires. Charging is pneumatic from a bulk-cement tanker via the dedicated charging line. The interior is fitted with air-fluidisation nozzles to keep cement flowing freely from the cone, even after long static storage.

Suitability Factors

CS-1000 Bolted Cement Silo fits batching plants whose daily cement consumption justifies its capacity: for 1.000 Tons, 770m³ (cement density as 1,3 ton/m³), typical operation is 1–4 days of plant production. Foundation requirement is a reinforced concrete pad sized to support the loaded silo weight; CONSTMACH supplies the anchor-bolt template and load-data sheet.

Operating Considerations

CS-1000 Bolted Cement Silo requires periodic checks on the top air filter (dust-collection efficiency directly affects how much cement escapes during charging), the level indicators (worn sensors lead to over-charging), the safety pressure valve, and the screw-conveyor discharge gearbox. Annual structural inspection — wall thickness, weld seam integrity, paint condition — keeps the silo in service for its full 20–30 year design life.

Comparison To Alternatives

Compared to a smaller silo, CS-1000 Bolted Cement Silo reduces tanker-delivery frequency — fewer logistics events and less risk of running out of cement during a production push. Compared to a larger silo, CS-1000 Bolted Cement Silo reduces tied-up working capital in the form of stored cement inventory and reduces the cost and time of bolted assembly on site. The right size is project-specific: cement-consumption rate × buffer days desired × safety margin.

Frequently Asked Questions

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