CTC - 1210 | Tertiary Impact Crusher

CTC-1210 Tertiary Impact Crusher is a mid-range model in CONSTMACH's tertiary impact crushing line, built for the final crushing stage where cubical shape and a high yield of fines are the objective. It uses a 1,100 x 1,000 mm rotor turning at 800-900 rpm, driven by a 160 kW motor, with an operating weight of 12,500 kg, positioning it above the compact CTC-1275 in both feed size and throughput.

The tertiary stage in a crushing and screening line refines the product of the secondary crusher, so the work is about shaping and generating fines rather than breaking large stone. The CTC-1210 is dimensioned to carry this finishing duty at a mid-range tonnage, with enough installed power to sustain high rotor speed under load while remaining practical to integrate into both new plants and closed-circuit loops around an existing screen.

Operating as a third-stage machine, the CTC-1210 accepts a maximum feed size of 120 mm and takes the product of a secondary crusher to reduce it into a cubical, well-graded output. The high rotor speed is the core of tertiary impact crushing: blow bars on the fast-turning rotor strike the feed and propel it against the breaker plates at high velocity, so each particle receives intense impact that both shapes it into a cube and produces a substantial share of fine material in one pass.

Rated capacity is 80 to 135 tonnes per hour, governed by feed gradation, material hardness and the chosen settings. The CTC-1210 is designed for medium-hard, non-abrasive materials and can reduce them to a cubical, well-graded product around 0.5 mm with roughly 60 percent passing in a single pass. This suits it to producing final concrete-grade aggregate and the fine fraction fed to manufactured-sand production, at a higher rate than the compact model.

Selective crushing through rotor speed and breaker plate adjustment gives the operator direct control over the balance of shape and fines, and a hydraulic adjustment and opening mechanism allows the breaker plate gap to be tuned and the housing opened for service. With its control over the upper product sizes and a high reduction ratio, the CTC-1210 operates efficiently in closed circuit, where screened oversize is returned for further crushing until the gradation target is met.

For maintenance, the hydraulic opening mechanism gives access to the rotor and the interchangeable wear parts without dismantling, keeping downtime short. The blow bars and breaker plate liners are designed for routine replacement, which matters in tertiary duty where the high-speed impact and fines generation impose continuous demand on the wear parts.

The CTC-1210 ships as a modular unit fitting within closed truck trailers and 40 ft open-top containers, keeping transport cost predictable. In a complete CONSTMACH plant it follows the secondary crusher, working ahead of or alongside a vertical shaft impactor and feeding screens that separate the finished fractions. For lower or higher tonnage, the CTC-1275, CTC-1212 and CTC-1215 extend the same crushing principle across the rest of the range.

CTC - 1210 Technical Specifications

Rotor Sizes(mm)1.100 x 1.000 mm
Rotor Speed(rpm)800 - 900
Maximum Feeding Size(mm)120 mm
Capacity(ton/hour)80 - 135 t/h
Motor Power(kW)160 kW
Weight(kg)12.500 kg
FAQ

The CTC-1210 Tertiary Impact Crusher serves the final crushing stage, where shaping and fines generation are the goal. The following covers feed materials, output products, applications, wear-part service and comparisons with alternative final-stage crushers.

What materials can the CTC-1210 process?

The CTC-1210 is built for medium-hard, non-abrasive stone already reduced by a secondary crusher. Typical feed includes:

  • Limestone, dolomite and similar sedimentary rock
  • Secondary-crushed natural stone and gravel
  • Pre-crushed material needing final shaping and fines

Maximum feed size is 120 mm. It is not intended for highly abrasive rock, which sharply raises blow-bar wear; for hard, abrasive stone a vertical shaft impactor is the preferred final-stage machine.

What products does it make?

The CTC-1210 produces a cubical, well-graded product down to around 0.5 mm with roughly 60 percent passing in one pass. This covers fine concrete-grade aggregate and the fine fraction used as manufactured-sand feed. The high crush count yields a strongly cubical grain shape that improves concrete strength, workability and compliance with shape specifications.

Which industries and applications use it?

  • Concrete aggregate production requiring cubical shape
  • Manufactured-sand and fine-aggregate generation
  • Asphalt aggregate with tight shape control
  • Closed-circuit finishing of secondary-crushed stone

How are wear parts replaced and how long do they last?

The principal wear parts are the rotor blow bars and the breaker plate liners, both interchangeable. High rotor speed and fines generation mean steady wear that depends on feed hardness and tonnage. The hydraulic opening mechanism exposes the rotor and liners for replacement without dismantling the machine, keeping downtime low.

How does a tertiary impact crusher compare with a VSI?

Both shape material in the final stage. A tertiary impact crusher uses a horizontal rotor with blow bars and breaker plates, giving strong reduction with cubical shaping, and suits non-abrasive stone. A vertical shaft impactor (VSI) accelerates material against anvils or a rock bed and is stronger at manufactured sand from harder, abrasive rock with lower wear when run rock-on-rock. The CTC-1210 is the economical choice for non-abrasive feed where cubical product and fines are wanted, and it can run in series with a VSI where both cubical aggregate and a high sand yield are required.

How does it compare with a cone crusher in the final stage?

A cone crusher reduces by compression and handles harder, more abrasive rock, but produces more flaky particles and a lower fines yield than the CTC-1210. For non-abrasive stone where cubical shape and fines are the priority, the tertiary impact crusher delivers a better-shaped product in one pass, at a lower purchase price and with simpler maintenance.

How does the CTC-1210 relate to the other CTC models?

The CTC-1210 is mid-range, with a 1,100 x 1,000 mm rotor, 120 mm feed and 80-135 t/h. The CTC-1275 is the compact unit (100 mm feed, 60-80 t/h), while the CTC-1212 (120-170 t/h) and CTC-1215 (230-250 t/h) use larger rotors for higher capacity. All share the 800-900 rpm rotor speed, selective crushing and hydraulic adjustment, so the choice follows required tonnage and feed size.

Frequently Asked Questions

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