CTS - 2 | Twin Shaft Concrete Mixer

CTS-2 Twin Shaft Mixer is the mid-entry model of the CONSTMACH CTS range, doubling the batch of the CTS-1 to serve concrete plants that need a steady 2 m³ output per cycle. It takes a charging volume of 3,000 lt, produces 2,500 lt of fresh concrete and discharges 2,000 lt of compacted concrete in each batch, positioning it as the workhorse for medium-capacity ready-mix lines and steady precast production where the single-cubic-metre CTS-1 would become a bottleneck.

The defining change from the entry model is the drive: the CTS-2 carries two 37 kW motors, one per shaft, instead of a single unit. Splitting the power across both shafts lets each motor drive its own arm assembly directly, which keeps torque high under a full 3,000 lt charge and helps the mixer start and run through dense, low-slump batches without stalling. The two horizontal shafts counter-rotate so that material is thrown from each side toward the centre; injected water is absorbed rapidly and the cement slurry coats all aggregate uniformly, giving the homogeneous batch in a short cycle that defines twin-shaft mixing.

Wear protection is stepped up to match the larger volume and the heavier loads passing through the trough. The side body retains 15 mm Hardox liners, while the main body is increased to 20 mm wearing plates and the mixing arms to 30 mm wearing plates, giving longer intervals between liner changes than the CTS-1 at this higher throughput. The replaceable-liner design means the abrasion zones can be renewed individually as cement and aggregate scour them, keeping the trough body itself in service for the long term.

An automatic lubrication system is fitted as standard, metering grease to the four shaft bearings and seals on a fixed schedule. With twice as many drive components as the entry model, automatic lubrication becomes more valuable on the CTS-2, since it protects the additional bearings from dry running without adding to the operator's manual workload. A hydraulic discharge door empties each 2 m³ batch cleanly and can be modulated for controlled discharge into transit mixers or a precast distribution line.

The maintenance door safety switch is standard, interlocking the inspection door with the two drives so that neither shaft can turn while the door is open. On a twin-motor machine this interlock governs both motors together, which is an important point where liner inspection and trough cleaning are carried out by general plant crews.

In the field, the CTS-2 suits medium-output ready-mix plants supplying urban construction, regular precast element production, and paver and block plants running multi-shift schedules. Its 2 m³ batch and twin 37 kW drives place it between the compact CTS-1 and the higher-volume CTS-3, CTS-4 and CTS-5, and it is a common choice for operations that have outgrown a 1 m³ mixer but do not yet need a central-mix machine. Paired with CONSTMACH weighing, dosing and conveying equipment, the CTS-2 forms the mixing core of a balanced mid-range concrete production plant.

CTS - 2 Technical Specifications

Charging Volume3.000 lt
Fresh Concrete Volume2.500 lt
Compacted Concrete Volume2.000 lt
Motor Power2 x 37 kW
Side Body Wearing Plates15 mm Hardox
Main Body Wearing Plates20 mm
Mixing Arm Wearing Plates30 mm
Automatic Lubrication SystemAVAILABLE
Hydralulic Discharge DoorAVAILABLE
Maintanence Door Safety SwitchAVAILABLE

CTS - 2Video

FAQ

The CTS-2 Twin Shaft Mixer sits one step above the entry model, and choosing it correctly means confirming that a 2 m³ compacted batch and twin 37 kW drives match the plant's planned throughput and product mix. The points below answer what buyers ask beyond the specification sheet.

Where It Is Used

  • Medium-capacity stationary ready-mix plants serving urban and regional construction
  • Regular precast element production: beams, panels, manholes and similar units
  • Paver, kerbstone and block plants running multi-shift schedules
  • Plants that have outgrown a 1 m³ mixer but do not require a central-mix machine
  • Operations needing a dependable 2 m³ batch with reasonable electrical demand

What It Produces

Each cycle delivers 2,000 lt (2 m³) of compacted concrete from a 3,000 lt charge. The mixer handles standard structural and ready-mix concrete as well as stiffer precast and block mixes; the counter-rotating arms keep low-slump material moving and distribute cement, water, pigment and fibre evenly through the batch. The 2 m³ size is convenient for filling standard transit mixers in two or three discharges.

Installation And Power

The two 37 kW motors draw more power than the single-motor CTS-1, so the plant switchgear and any standby generator must be sized for a total of 74 kW of mixer drive plus the rest of the plant. The mixer needs a hydraulic supply for the discharge door and an electrical feed for the automatic lubrication pump. Its weight and footprint suit fixed mid-range plants more than lightweight mobile chassis.

Maintenance And Wear Parts

  • Side body wearing plates: 15 mm Hardox
  • Main body wearing plates: 20 mm, thicker than the CTS-1 for longer life at higher throughput
  • Mixing arm wearing plates: 30 mm, the primary wear items to monitor
  • Four shaft bearings and seals, served by the automatic lubrication system, whose reservoir must be kept filled
  • Check arm and paddle clearance to the liners and adjust as components wear
  • Wash out the trough each shift to prevent build-up on the two shafts and the liners

Operating Considerations

With two motors and four bearings, the CTS-2 rewards a consistent operating routine. The two drives should be confirmed to start together and share load evenly; an imbalance usually points to a worn coupling or a fouled shaft on one side. Charging sequence still matters at 2 m³, since asking both motors to start against a packed dry load raises starting current and stresses the arms. Mixing time should be established from trial batches and held, because over-mixing a 2 m³ batch wastes energy and accelerates liner wear across a shift. As with the whole range, thorough end-of-shift washout of both shafts and the trough is the single most effective measure for protecting the liners and keeping power draw stable over the long term.

Comparison Versus The CTS-1 And Larger Models

Compared with the CTS-1, the CTS-2 doubles the batch from 1 to 2 m³, splits the drive into two 37 kW motors for higher sustained torque, and uses thicker 20 mm main-body and 30 mm arm liners for longer wear life at the increased throughput. Stepping up further, the CTS-3 raises the batch to 3 m³ with two 55 kW motors, and the CTS-4 and CTS-5 reach 4 and 5 m³ for high-volume central-mix and heavy precast work. The CTS-2 is the right choice when planned output centres on 2 m³ batches and the buyer wants stronger drive and wear protection than the entry model without the cost and power demand of the central-mix sizes.

Frequently Asked Questions

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