CVS-1640 | Vibrating Screen

CVS-1640 is a mid-range model in the CONSTMACH inclined vibrating screen series, built to classify crushed material into accurate size fractions in medium-capacity crushing and screening plants. Its screen box measures 1.600 x 4.000 mm and provides 6.4 m² of deck area, supporting a rated capacity of 100-130 tons per hour. The wider 1.600 mm box, compared with the compact CVS-1240, increases the bed width and therefore the throughput the screen can process at a given accuracy.

A vibrating screen performs multi-deck size separation: feed enters the top deck, and as the box vibrates, undersize passes through each mesh while oversize travels to discharge. The CVS-1640 is offered in two, three and four deck configurations, splitting feed into three, four or five graded products in one pass. The two-deck base version uses an 11 kW drive and weighs 13.500 kg; the three-deck version steps up to 15 kW at 14.000 kg, and the four-deck version retains 15 kW at 14.750 kg.

Positioned after a crusher and fed by a belt conveyor, the CVS-1640 produces the saleable aggregate fractions, for example 0-5, 5-12, 12-22 and 22+ mm, according to the installed mesh. Oversize from the bottom deck is typically recirculated to a crusher in closed circuit, while through-products report to stockpile conveyors. Because gradation accuracy governs product value and specification compliance, the screen is among the most quality-critical machines in the plant.

The CVS-1640 can be produced in driven-from-top or driven-from-center versions. Its eccentric shaft is precision machined and ground from forged steel for balanced, reliable excitation, and bearings are sourced from SKF, FAG, Timken or NSK. The deck support frames are stress-relieved and available crowned or flat, and Huck bolt fastener construction maintains joint integrity under continuous vibration.

Screen media can be steel woven mesh or polyurethane panels, chosen according to material hardness, abrasiveness and the required aperture. The wider deck of the CVS-1640 allows a more even material spread across the mesh, which improves screening efficiency. The bolted and welded, abrasion-resistant steel-lined feedbox and discharge lips protect the high-wear zones and are replaceable, which is important on a mid-range unit that is expected to run long hours in continuous production.

The modular structure keeps the unit within standard transport dimensions and simplifies spare-part changes and routine maintenance, supporting high availability in medium-capacity lines. The same body accepts two, three or four decks, so a producer can specify the number of product fractions without changing the machine envelope or its support tower.

The defining difference between the CVS-1640 and the compact CVS-1240 is deck width: 1.600 mm versus 1.200 mm, at the same 4.000 mm length. That extra width raises the deck area to 6.4 m² and lets the screen carry 100-130 t/h as a shallower, wider bed. A shallower bed is easier to screen, because fines have a shorter path to the mesh, so the wider deck improves both capacity and cut accuracy. Installed power rises accordingly, from 11 kW on the two-deck version to 15 kW on the three and four-deck versions, to stratify the wider bed and keep the mesh open.

For aggregate producers and quarries running medium-throughput plants, the CVS-1640 delivers accurate, repeatable size separation at 100-130 t/h, converting crusher output into clean, specification-graded products while minimising cross-contamination between fractions.

CVS-1640 Technical Specifications

Layer Dimensions (m²)6.4 m²
Layer Dimensions (mm)1.600 x 4.000 mm
Production Capacity (t/h)100 – 130 t/h
Motor (kW) – 2 Decks11 kW
Weight (kg) – 2 Decks13.500 kg
Motor (kW) – 3 Decks15 kW
Weight (kg) – 3 Decks14.000 kg
Motor (kW) – 4 Decks15 kW
Weight (kg) – 4 Decks14.750 kg
FAQ

The CONSTMACH CVS-1640 inclined vibrating screen is the size-classification machine in a medium-capacity crushing and screening plant. It takes crusher output and separates it into graded aggregate fractions. Knowing its position in the flowsheet, its media options and its maintenance needs helps operators hold product quality and screen uptime.

Where the CVS-1640 Sits in the Plant

The screen follows a crushing stage and is fed by a belt conveyor. Through-products fall to stockpile conveyors while oversize from the lower deck is normally returned to a crusher in a closed circuit. The line sequence is feeder, crusher, conveyor, screen, with the screen setting the final gradation.

What It Handles and Deck Configurations

  • The CVS-1640 handles crushed stone, gravel and sand-sized material at 100-130 t/h.
  • Two decks yield three fractions, three decks yield four, and four decks yield five in a single pass.
  • The 1.600 x 4.000 mm box gives 6.4 m² of screening area; actual capacity depends on mesh size, moisture and required cut accuracy.

Deck Media

  • Steel woven wire mesh suits hard, abrasive material and finer cuts.
  • Polyurethane panels reduce blinding and pegging and offer longer media life.
  • Media is chosen by aperture, open area and feed hardness.

Maintenance

  • Inspect and re-tension the screen media regularly to prevent tearing and efficiency loss.
  • Lubricate the eccentric shaft bearings on schedule and monitor their temperature.
  • Check the steel-lined feedbox and discharge lips for wear and replace before failure.
  • Verify the support springs and that Huck-bolted joints stay tight under vibration.

Comparison With Alternatives

Compared with a static grizzly or trommel, an inclined vibrating screen gives higher accuracy and more decks in a compact footprint. Within the CONSTMACH range the CVS-1640 sits above the compact CVS-1240; for greater throughput or larger top sizes, the CVS-1650, CVS-1850 and CVS-2470 offer larger boxes and deck areas.

Installation and Commissioning

The CVS-1640 is supported on coil springs that isolate vibration from the structure and is installed at a working incline of roughly 15 to 20 degrees so material flows down the deck while the stroke stratifies the bed. At 13.500 to 14.750 kg depending on deck count, it sits on a steel support tower sized for its mass and fed by a conveyor at the top end. During commissioning the eccentric drive stroke and rotation are verified, the springs are levelled so the box runs square, and the mesh apertures are confirmed against target product sizes. Feed is brought on gradually so the bed depth and the spread across the wider 1.600 mm deck can be checked and the feed rate trimmed for clean classification.

Operating Tips for Best Results

  • Use the full 1.600 mm width by spreading the feed evenly; the wide deck only delivers its capacity advantage when material is not concentrated on one side.
  • Keep the load within the 100-130 t/h band so the bed stays shallow enough for fines to reach the mesh.
  • Select polyurethane panels for damp or near-size feed prone to blinding steel mesh.
  • Re-tension steel mesh after initial running-in to take up first-hour stretch.
  • Keep discharge lips and product chutes clear so fractions do not back up onto the deck.

Frequently Asked Questions

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