DryMix 120 | Dry Type Concrete Plant

CONSTMACH DRYMIX 120 full automatic stationary & dry type Concrete Batching Plant does not include a mixer. Ingredients of the concrete are transferred directly to the truck mixer after weighing without a mixing process. DRYMIX 120 is preferred by the users when the application area of the concrete is very far from the concrete plant location.

DRYMIX 120 concrete plant can be equipped with different size of cement silos from 50 to 500 tonnes storage capacity according to the needs and conditions of our clients’ projects. If the cement is supplied in bags, the cement is filled to the silos easily by means of a big bag opening and silo charging systems which are integrated to DRYMIX 120.

DIFFERENT SILO TYPES AND CAPACITY OPTIONS

Our company knows very well that the climate conditions have major affects on the quality of concrete. While DRYMIX 120 concrete batching plant in cold-climate regions such as Russia, Kazakhstan, Ukraine, Northern Europe etc. are being heated by hot vapor generators and insulated panels, the concrete water to be used in DRYMIX 120 concrete plants in hot-regions such as middle east, GCC or Africa countries is cooled by chillers.

Aggregate pre-feeding systems are our alternative solutions to the loading ramps which are necessary for charging the hoppers by loaders. In case of using aggregate pre-feeding systems, requirement of loading ramp is removed.

AGGREGATE PRE-FEEDING SYSTEM

Different Layouts and site plans for DRYMIX 120 concrete plant are applied according to the conditions of the field where the concrete plant is to be installed and in case of the field sizes are limited, aggregates is transferred by skip hoist system instead of belt conveyors.

DRYMIX 120 is equipped with high-tech automation system including top class SIEMENS – SCHNEIDER brand electronic components and PLC. The whole system is controled through an advanced sofware which is sophisticated features and user friendly interface.

FULL AUTOMATIC CONTROL SYSTEM

DryMix 120 Technical Specifications

Production Capacity120 m³/h
Weight28 Tons without cement silo
Total Motor Power80 kW
Electric Generator Requirement120 kVA
Required area to operate700 m²
Aggregate Hopper Volume4 x 30 m³
Aggregate Weighing Hopper4.5 m³
Aggregate Weighing Hopper1.000 x 11.100 mm
Aggregate Transfer Conveyor1.000 x 16.000 mm
Cement Weighing Hopper1.800 kg
Water Weighing Hopper800 lt
Additive Weighing Hopper40 lt
Air Compressor300 lt, 4 kW
Cement SiloOptional from 50 to 500 tonnes capacity.
Control TypeFULL AUTOMATIC

DryMix 120Video

DryMix 120 General Layout

FAQ

Industries And Project Types That Use DryMix 120

DryMix 120 is purchased by ready-mix operators whose fleet is built around transit-mixer trucks and whose delivery distances are short-to-medium. The dry-mix configuration weighs aggregates, cement and admixtures into the truck drum and lets the drum's rotation perform mixing during the journey from plant to placement. This is the most common ready-mix model in many markets, particularly where urban traffic puts a premium on plant cycle speed over central mixing.

What DryMix 120 Produces

DryMix 120 produces dry-batched concrete at a rated capacity of 120 m³/h. Output is loaded into transit-mixer drums for mixing in transit. Because there is no plant mixer, DryMix 120 can cycle faster than a wet-mix plant of equivalent capacity — each batch is in the truck drum within 60–90 seconds of weighing, where a wet-mix plant adds 30–45 seconds of plant mixer dwell time.

Suitability Factors

DryMix 120 suits operations where: delivery distances allow drum-mixing to reach full homogenisation before placement (typically 5–30 km depending on traffic), the fleet has enough transit-mixer trucks to absorb the higher cycle rate, and the recipe library is dominated by standard ready-mix grades rather than specialty wet-mix products. For specialty concrete (RCC, fibre-reinforced, high-slump self-consolidating) a wet-mix plant is preferable.

Operating Considerations

DryMix 120 requires daily checks on weighing-system calibration (the truck driver depends on accurate weights — a dry-mix plant cannot adjust water in flight as easily as a wet-mix), weekly cement-silo and aggregate-bin checks, and quarterly plant-cabin overhauls. Because there is no plant mixer, maintenance hours are lower than a comparable wet-mix plant of the same capacity — this is one reason dry-mix operators choose this configuration.

Comparison To Alternatives

Compared to wet-mix plants of equivalent capacity, DryMix 120 cycles faster but produces a slightly less homogeneous concrete when delivery distances are short (the drum has less mixing time). For ready-mix urban distribution at moderate distances, the trade-off is favourable. For precast and specialty concrete production, a wet-mix plant is more appropriate because mix consistency must be verified at the plant before discharge.

Frequently Asked Questions

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