JC-1 | Mobile Crushing Plant

The CONSTMACH JC-1 Mobile Crushing Plant is an excellent solution for crushing the hardest rocks—such as granite, basalt, gabbro, and others—which are highly abrasive and have a high silica (SiO₂) content. JC-1 is the outcome of sophisticated design and engineering, usage of top quality materials and components with long-lasting and excellent craftsmanship. JC-1 Mobile Crushing & Screening Plant includes double chassis and it is combination of:

JC-1 | Mobile Crushing Plant

1st Chassis

  • Feeding Hopper with vibrating feeder

  • CJC-60 Primary Jaw Crusher

  • By-pass conveyor (for extraction of soil)

  • Feeding Conveyor between jaw crusher and hopper of cone crusher

  • Wheeled mobile chassis with hydraulic legs

  • Automation System with PLC and remote controller

2nd Chassis

  • Feeding Hopper of Cone Crusher

  • Feeding conveyor between hopper and cone crusher

  • Cone Crusher, METSO HP 100 or equivalent

  • Vibrating Screen with 3 decks

  • Feedback Conveyor from vibrating screen to the hopper of cone crusher

  • Fold-up type Stockpile Conveyors

  • Wheeled mobile chassis with hydraulic legs

  • Automation System with PLC and remote controller

  • Dust Removing System

  • Diesel Electric Generator Set (Optional Application)

fraction jc1

JC-1 production capacity changes between 60 to 80 tph according to hardness grade of the material to be crushed. Maximum feeding size is 610 x 380 mm. The cone crusher is Metso HP 100 or equivalent model. It is possible to get 3 or 4 different fractions at the same time. In case of needing for increasing the fine material ratio and/or having more cubical product, the plant is equipped with our V-70 mobile sand making plant which includes a VSI crusher. In that case the overall configuration is called as JCV-1.

In case of need, it is possible to adapt an electric generator to chassis of the plant.

JC-1 is a user-friendly combination which promises easy mount/assemble features to its operators. The plant can be put into use in very short time. In case of need, it is possible to equip the feeding hopper and stock conveyors with hydraulic opening mechanism and in that case the plant can be taken to operation without needing any external equipment such as crane, loader etc.

JC-1 | Mobile Crushing Plant

JC-1 is equipped with high-tech automation system including top class SIEMENS – SCHNEIDER brand electronic components and PLC. JC-1 is operated by just a tablet controller. Overall dimensions of JC-1 are determined according to international road transport regulations and it is transported between jobsites easily.

JC-1 Mobile Crushing Plant Technical Specifications

Production Capacity60-80 tph
Maximum Feeding Size610 x 380 mm
Main ConfigurationPrimary Jaw + Secondary Cone + Vibrating Screen
Total Motor Power200 kW
Electric Generator Requirement400 kVA
Weight of the plant60.000 kg
Sizes of the plant10(L) x 3.1(W) x 4.4(H) meters 17(L) x 3.8(W) x 4.4(H) meters
Chassis TypeDouble chassis on wheels, equipped with hydraulic opening legs.

JC-1 Mobile Crushing Plant Transport

JC-1 | Mobile Crushing Plant transport

JC-1 Mobile Crushing PlantVideo

JC-1 Mobile Crushing Plant General Layout

FAQ

The JC-1 Mobile Crushing Plant is a wheeled, two-chassis hard stone crushing and screening plant that combines a CJC-60 primary jaw crusher, a secondary cone crusher and a vibrating screen. The notes below summarise the materials it handles, the products it makes, where it is used, and how it compares with alternative arrangements.

What materials can the JC-1 process?

The plant is configured for hard, abrasive, high-silica rock and for general aggregate feedstocks. Typical materials include:

  • Granite
  • Basalt
  • Gabbro
  • River stone and river gravel
  • Other competent quarried hard stone

What products does it make?

The combination of jaw, cone and a three-deck screen produces sized aggregate. Because the screen separates the crushed material into several streams, three or four different fractions can be produced at the same time, with oversize returned to the cone crusher for further reduction in closed circuit.

Which industries and applications use it?

  • Aggregate production for concrete and asphalt
  • Road, highway and infrastructure construction
  • Quarrying of hard stone
  • Mining and mineral processing support
  • Contractors needing crushing capacity at changing job sites

Mobile versus stationary: what is the trade-off?

A mobile plant such as the JC-1 can be relocated and set up quickly on hydraulic legs without permanent foundations, which suits shorter projects and sites that move. A stationary plant of comparable capacity generally offers higher sustained throughput and more configuration flexibility but requires civil works and is fixed in place. The JC-1 favours mobility and fast deployment.

What are the main wear parts and maintenance points?

The principal wear items are the fixed and moving jaw plates and cheek plates in the jaw crusher, and the mantle and concave liners in the cone crusher. Conveyor belts, screen media and feeder liners also wear over time. Service life depends on the abrasiveness and silica content of the feed; harder, high-silica rock such as granite shortens liner life relative to softer stone.

How does it compare with alternative plants?

The JC series pairs a jaw with a cone crusher, which is well matched to very hard, abrasive rock where a cone gives long liner life on the secondary stage. CONSTMACH's JCV series adds a vertical shaft impactor as a third stage to improve cubicity, while jaw-and-impact mobile plants use an impact crusher instead of a cone and are generally aimed at softer, less abrasive material such as limestone.

How does it integrate into a complete plant?

The JC-1 is largely self-contained: feeder, jaw, cone, screen and conveyors travel on two chassis and operate as a closed-circuit unit. It can run as a stand-alone two-stage plant or feed downstream equipment such as additional screening or washing where finer classification or clean aggregate is required.

Frequently Asked Questions

whatsapp gorsel 2024 01 10 saat 15 28 30 bf9fc1cb 9474
Quick Contact

Leave a request, and our expert team will as soon as possible get back to you

Fill out the form for detailed information about concrete plants, crushing-screening plants, or our other products — or contact us directly.

By leaving a request, you consent to the processing of your personal data.

or directly

What's new on Constmach

Our expert team is ready to provide a solution tailored to your project. We're just a phone call away — call us now.