JC-3 | Mobile Crushing Plant

CONSTMACH JC-3 Mobile Crushing & Screening plant is a perfect solution for crushing and screening very hard rocks with high abrasiveness and Silica (SiO2) ratio such as granite, basalt, gabbro etc. JC-3 is the result of advanced design and engineering, usage of high quality materials and parts with long-lasting and premium craftsmanship. JC-3 Mobile Crushing & Screening Plant includes double chassis and it is combination of:

JC-3 | Mobile Crushing Plant

1st chassis:

  • Feeding Hopper with vibrating feeder

  • CJC-110 Primary Jaw Crusher

  • By-pass conveyor (for extraction of soil)

  • Feeding Conveyor

  • Automation System with PLC and remote controller for whole system

  • Dust Removing System

2nd chassis:

  • Feeding Hopper of Cone Crusher

  • Feeding conveyor between hopper and cone crusher

  • Cone Crusher, METSO HP 300 or equivalent

  • Vibrating Screen with 3 or 4 decks

  • Feedback Conveyor from vibrating screen to cone crusher

  • Fold-up type Stockpile Conveyors

  • Wheeled mobile chassis with hydraulic legs

  • Automation System with PLC and remote controller for whole system

  • Dust Removing System

  • Diesel Electric Generator Set (Optional Application)

JC-3 production capacity is between 250 to 300 tph according to hardness grade of the material to be crushed. Maximum feeding size is 1.100 x 850 mm. The cone crusher is Metso HP 300 or equivalent model. It is possible to get 3 or 4 different fractions at the same time. In case of needing for increasing the fine material ratio and/or having more cubical product, the plant is equipped with our V-90 mobile sand making plant which includes a VSI crusher. In that case the overall configuration is called as JCV-3.

In case of need, it is possible to adapt an electric generator to chassis of the plant.

JC-3 is a user-friendly combination which promises easy mount/assemble features to its operators. The plant can be put into use in very short time. In case of need, it is possible to equip the feeding hopper and stock conveyors with hydraulic opening mechanism and in that case the plant can be taken to operation without needing any external equipment such as crane, loader etc.

JC-3 | Mobile Crushing Plant

JC-3 is equipped with high-tech automation system including top class SIEMENS – SCHNEIDER brand electronic components and PLC. JC-3 is operated by just a tablet controller.

The overall dimensions of both JC-3 chassis have been designed to comply with international road transport regulations, and the chassis can be easily transported between construction sites.

JC-3 Mobile Crushing Plant Technical Specifications

Production Capacity250-300 tph
Maximum Feeding Size1.100 x 850 mm
Main ConfigurationPrimary Jaw + Secondary Cone + Vibrating Screen
Total Motor Power450 kW
Electric Generator Requirement800 kVA
Weight of the plant100.000 kg
Sizes of the plant1st chassis: 13(L) x 3.4(W) x 4.5(H) meters 2nd chassis: 20(L) x 4.4(W) x 4.5(H) meters
Chassis TypeDouble chassis on wheels, equipped with hydraulic opening legs.

JC-3 Mobile Crushing Plant Transport

JC-3 | Mobile Crushing Plant transport

JC-3 Mobile Crushing PlantVideo

JC-3 Mobile Crushing Plant General Layout

FAQ

The JC-3 Mobile Crushing Plant is a wheeled, two-chassis hard stone crushing and screening plant built around a CJC-110 Primary Jaw Crusher, a secondary cone crusher and a vibrating screen. The notes below summarise the materials it processes, the products it makes, its applications, and how it compares with other configurations.

What materials can the JC-3 process?

The plant is configured for hard, abrasive, high-silica rock and general aggregate feedstocks, including:

  • Granite

  • Basalt

  • Gabbro

  • River stone and river gravel

  • Other competent quarried hard stone

What products does it make?

As a closed-circuit jaw-cone-screen plant, the JC-3 produces sized aggregate. The multi-deck screen separates the crushed material so that three or four fractions can be produced simultaneously, while oversize is recirculated to the cone crusher for further reduction.

Which industries and applications use it?

  • High-volume aggregate production for concrete and asphalt

  • Major road, highway and infrastructure projects

  • Hard stone quarrying

  • Mining and mineral processing

  • Contractors needing large mobile crushing capacity at the working face

Mobile versus stationary: what is the trade-off?

The JC-3 delivers high capacity while remaining relocatable on hydraulic legs without foundations, which suits large but time-bound projects and quarries that reposition processing capacity. A stationary plant of equivalent capacity generally offers higher sustained output and more configuration flexibility but is fixed and requires significant civil works. The JC-3 balances high throughput with mobility.

What are the main wear parts and maintenance points?

Principal wear items are the jaw plates and cheek plates of the jaw crusher and the mantle and concave liners of the cone crusher, together with conveyor belts, screen media and feeder liners. Because the JC-3 is sized for very hard, high-silica rock such as granite and basalt, liner wear is significant and benefits from regular inspection and timely replacement.

How does it compare with alternative plants?

The JC series uses a cone crusher for the secondary stage, which is well matched to hard, abrasive feed and offers durable liner life at high tonnage. CONSTMACH's JCV plants add a vertical shaft impactor as a third stage for more cubical product, while mobile jaw-and-impact plants use an impact crusher instead of a cone and are generally directed at softer, lower-abrasion stone such as limestone.

How does it integrate into a complete plant?

The JC-3 runs as a self-contained two-stage closed-circuit unit, with feeder, jaw, cone, screen and conveyors mounted across two chassis. It can operate independently or feed downstream screening or washing equipment where finer classification or washed aggregate is needed.

Frequently Asked Questions

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