JS-3 Mobile Jaw and Secondary Impact Crusher Plant

CONSTMACH JS-3 Mobile Crushing plant is a perfect solution for crushing low-middle hard materials such as limestone, riverstone, dolomite, basalt etc.

JS-3 is the result of advanced design and engineering, usage of premium quality components with long-lasting and excellent craftsmanship.

JS-3 Mobile Crushing & Screening Plant includes double chassis and it is combination of:

JS-3 Mobile Jaw and Secondary Impact Crusher Plant

1st chassis:

  • Feeding Hopper with vibrating feeder

  • CJC-110 Primary Jaw Crusher

  • By-pass conveyor (for extraction of soil)

  • Feeding Conveyor

  • Wheeled mobile chassis with hydraulic legs

  • Dust Removing System

2nd chassis:

  • CSI-1215 Secondary Impact Crusher

  • Vibrating Screen with 3 decks

  • Feedback Conveyor from vibrating screen to secondary impact crusher

  • Fold-up type Stockpile Conveyors

  • Wheeled mobile chassis with hydraulic legs

  • Automation System with PLC and remote controller for whole system

  • Dust Removing System

  • Diesel Electric Generator Set (Optional Application)

JS-3 Mobile Jaw and Secondary Impact Crusher Plant

JS-3 production capacity changes between 250 to 300 tph according to hardness grade of the material to be crushed. Maximum feeding size is 1.050 x 800 mm. Thanks to special design of the secondary impact crusher, produced final materials have a satisfying fine material ratio and also excellent cubical shape which is a desired result especially for concrete production. It is possible to get 3 or 4 different fractions at the same time.

In case of need, it is possible to adapt an electric generator to chassis of the plant.

JS-3 is a user-friendly combination which promises easy mount/assemble features to its operators. The plant can be put into use in very short time. In case of need, it is possible to equip the feeding hopper and stock conveyors with hydraulic opening mechanism and in that case the plant can be taken to operation without needing any external equipment such as crane, loader etc.

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JS-3 is equipped with high tech automation system including top class SIEMENS – SCHNEIDER brand electronic components and PLC. JS-3 is operated through just a tablet controller.

Overall dimensions of our mobile plants are defined as per international road transport regulations and JS-3 is transported by only one tractor between jobsites easily.

JS-3 Mobile Crushing Plant Technical Specifications

Production Capacity250-300 tons/h
Maximum Feeding Size1.100 x 850 mm
Feeding Height6.3 meters
Main ConfigurationPrimary Jaw + Secondary Impact + 3 Decks Screen
Total Motor Power550 kW
Electric Generator Requirement850 kVA
Weight of the plant80.000 kg, total of double chassis
Sizes of the plant1st chassis: 10(L) x 3.2(W) x 4.5(H) meters 2nd chassis: 16(L) x 3.2(W) x 4.5(H) meters
Chassis TypeDouble chassis on wheels, equipped with hydraulic opening legs.

JS-3 Mobile Crushing Plant Transport

JS-3 Mobile Jaw and Secondary Impact Crusher Plant transport

JS-3 Mobile Crushing PlantVideo

JS-3 Mobile Crushing Plant General Layout

FAQ

The CONSTMACH JS-3 is the highest-capacity model of the JS series of mobile jaw and impact crushing plants, combining a CJC-110 primary jaw crusher and a CSI-1215 secondary impact crusher on two wheeled chassis. The sections below summarise the materials it is intended for, the products it makes, typical industries, how a jaw-and-impact plant compares with a jaw-and-cone plant, wear-part and maintenance considerations, and how the plant is integrated as a circuit.

Suitable Materials

The JS-3 is configured for medium-hardness, lower-abrasion stone. Impact crushers are generally applied to less abrasive feed than cone crushers, so highly abrasive, high-silica rock is outside the intended range for this plant type.

  • Limestone
  • Riverstone
  • Dolomite
  • Basalt within the stated feed range

End Products

The plant is designed to produce several graded fractions in a single pass, and the impact crushing stage typically yields a cubical particle shape and a relatively high fines content.

  • Three or four different fractions simultaneously
  • Aggregate sizes for concrete and asphalt production
  • Base and sub-base material for road construction

Typical Industries

  • Large aggregate and quarrying operations
  • Ready-mixed concrete production
  • Road and infrastructure construction
  • Contractors requiring a high-capacity relocatable crushing circuit

Jaw-and-Impact versus Jaw-and-Cone

The secondary crusher type is the main selection factor. A jaw-and-impact plant such as the JS-3 suits medium-hard, less-abrasive material and emphasises cubical shape and fines generation. A jaw-and-cone plant (CONSTMACH JC series) or a jaw-cone-VSI plant (JCV series) is configured for harder, more abrasive rock such as granite and basalt, where cone crushing reduces wear-part consumption compared with impact crushing.

Wear Parts and Maintenance

The principal wear components reflect the two crushing principles in the plant.

  • Jaw crusher: fixed and moving jaw plates (compression wear)
  • Impact crusher: rotor blow bars and breaker (apron) plates (impact wear)
  • Screen media on the three-deck vibrating screen
  • Conveyor belts and idlers

Because impact wear parts are consumed faster on abrasive feed, matching the feed material to the plant's intended hardness range is an important maintenance consideration on a high-throughput plant.

Comparison Within the JS Series

The JS-3 is the largest of the three JS models, offering the highest capacity and the largest feed opening in the series, above the JS-1 and JS-2. Model selection is driven by required throughput and the largest expected feed size.

Plant Integration

The JS-3 functions as a complete two-stage crushing and screening circuit across two chassis. The first chassis handles feeding and primary jaw crushing; the second handles secondary impact crushing, screening, oversize return and product stockpiling, with PLC automation, a remote controller and a dust-removal system.

Frequently Asked Questions

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