Stationary 160 | Stationary Concrete Batching Plant

CONSTMACH STATIONARY 160 fully automatic stationary type concrete batching plant is a suitable solution for very high capacity also long term ready mixed concrete projects in dedicated jobsite areas. With its capability to produce any type of concrete, stabilized and problem free structure, warranty of spare part and technical service and high quality, compliancy in CE standards STATIONARY 160 concrete batching plants are preferred by the professionals.

Twin-shaft mixers with 4 m3 wet concrete volume are used in STATIONARY 160 concrete batching plants.

TWIN SHAFT MIXER

STATIONARY 160 concrete plant can be equipped with different size of cement silos from 100 to 500 tons storage capacity according to the needs and conditions of our clients’ projects. If the cement is supplied in bags, the cement is filled to the silos easily by means of a big bag opening and silo charging systems which are integrated to STATIONARY 160.

DIFFERENT SILO TYPES AND CAPACITY OPTIONS

Our company knows very well that the climate conditions have major affects on the quality of concrete. While STATIONARY 160 concrete batching plant in cold-climate regions such as Russia, Kazakhstan, Ukraine, Northern Europe etc. are being heated by hot vapor generators and insulated panels, the concrete water to be used in STATIONARY 160 concrete plants in hot-regions such as Middle Eastern, Gulf or African countries is cooled by chillers.

Aggregate pre-feeding systems are our alternative solutions to the loading ramps which are necessary for charging the hoppers by loaders. In case of using aggregate pre-feeding systems, requirement of loading ramp is removed.

AGGREGATE PREFEEDING SYSTEM

Different layouts and site plans for STATIONARY 160 concrete plant are applied according to the conditions of the field where the concrete plant is to be installed and in case of the field sizes are limited, aggregates is transferred by skip hoist system instead of belt conveyors.

STATIONARY 160 is equipped with high-tech automation system including top class SIEMENS & SCHNEIDER brand electronic components and PLC. The whole system is controlled through an advanced software which has sophisticated features and user friendly interface.

FULL AUTOMATIC CONTROL SYSTEM

Stationary 160 Technical Specifications

Production Capacity160 m³/h
Weight70 Tons without cement silo
Total Motor Power295 kW
Electric Generator Requirement350 kVA
Mixer OptionsTwin Shaft
Required area to operate1500 m²
Aggregate Hopper Volume4 x 40 m³
Aggregate Weighing Hopper6 m³
Aggregate Weighing Conveyor1.200 x 11.100 mm
Aggregate Transfer Conveyor1.200 x 26.500 mm
Aggregate Stand-by Hopper6 m³
Mixer Wet Concrete Volume4 m³
Cement Weighing Hopper2.400 kg
Water Weighing Hopper1.200 lt
Additive Weighing Hopper100 lt
Air Compressor1.000 lt, 11 kW
Cement SiloOptional from 100 to 500 tonnes capacity.
Control TypeFULL AUTOMATIC

Stationary 160 Transport

transport 160

Stationary 160 General Layout

FAQ

Stationary 160 is purchased for permanent ready-mixed concrete plants serving urban distribution, infrastructure programmes (bridges, dams, highways, ports), large precast factories, and on-site concrete production at major construction projects. Operators choose Stationary 160 when the production target is stable over multiple years on a single site, where the upfront civil-works investment is justified by sustained output.

What Stationary 160 Produces

Stationary 160 produces ready-mixed concrete at a rated capacity of 160 m³/h. The concrete output is matched to the customer's mix design — typical recipes range from low-slump structural concrete (C20–C50) through high-slump flowable concrete to specialty mixes such as fibre-reinforced concrete, lightweight aggregate concrete and roller-compacted concrete (RCC). Output is discharged directly into transit-mixer trucks for delivery to the placement point.

Suitability Factors

Stationary 160 is suitable for projects with: a fixed site for at least 2–5 years, road access for transit-mixer fleet circulation, electrical supply matching the plant's total motor power (295 kW), and water supply meeting concrete-quality standards. Where the project has overhead height restrictions, indoor installation requirements, or short-term deployment, mobile or compact plant alternatives are more appropriate.

Operating Considerations

Stationary 160 requires a maintenance schedule covering daily checks (water systems, conveyor belts, mixer wear plates), weekly checks (electrical contactors, hydraulic system, lubrication), and quarterly overhauls (mixer arms and chamber liners, weighing-system calibration). Spare-part stocking is concentrated on bolted wear plates and weighing-system load cells; CONSTMACH supplies recommended spare-part lists matched to expected operating hours.

Comparison To Alternatives

Compared to mobile and compact plant alternatives at similar capacity, Stationary 160 provides: higher peak throughput (full continuous-duty design), longer service life between major overhauls, and lower operating cost per cubic metre over the plant's lifetime. The trade-off is upfront civil works — foundation pads, ramps, silo bases — and a longer site-preparation timeline before first concrete production.

Frequently Asked Questions

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