Stationary 60 | Stationary Concrete Batching Plant

CONSTMACH STATIONARY 60 fully automatic stationary type Concrete Batching Plant is a suitable solution for middle size and also long term ready mixed concrete projects in dedicated jobsite areas. With its capability to produce any type of concrete, stabilized and problem free structure, warranty of spare part and technical service and high quality, compliancy in CE standards STATIONARY 60 concrete batching plants are preferred by the professionals.

Pan mixers, single shaft mixers, twin shaft mixers or planetary type mixers can be used in STATIONARY 60 according to the type and features of the concrete to be produced.

TWIN SHAFT MIXERTWIN SHAFT MIXER
SINGLE SHAFT MIXERSINGLE SHAFT MIXER
PLANETARY MIXERPLANETARY MIXER
PAN MIXERPAN MIXER

STATIONARY 60 concrete plant can be equipped with different size of cement silos from 50 to 500 tons storage capacity according to the needs and conditions of our clients’ projects. If the cement is supplied in bags, the cement is filled to the silos easily by means of a big bag opening and silo charging systems which are integrated to STATIONARY 60.

DIFFERENT SILO TYPES AND CAPACITY OPTIONS

Our company knows very well that the climate conditions have major affects on the quality of concrete. While STATIONARY 60 concrete batching plant in cold-climate regions such as Russia, Kazakhstan, Ukraine, Northern Europe etc. are being heated by hot vapor generators and insulated panels, the concrete water to be used in STATIONARY 60 concrete plants in hot-regions such as Middle East, Gulf or African countries are cooled by chillers.

Aggregate pre-feeding systems are our alternative solutions to the loading ramps which are necessary for charging the hoppers by loaders. When aggregate pre-feeding systems are used, the need for a loading ramp is eliminated.

AGGREGATE PREFEEDING SYSTEM

Different Layouts and site plans for STATIONARY 60 concrete plant are applied according to the conditions of the field where the concrete plant is to be installed and in cases of the field sizes are limited, aggregates are transferred by skip hoist system instead of belt conveyors.

STATIONARY 60 is equipped with high-tech automation system including top class SIEMENS & SCHNEIDER brand electronic components and PLC. The entire system is controlled by advanced software that features advanced capabilities and a user-friendly interface.e.

FULL AUTOMATIC CONTROL SYSTEM

Stationary 60 Technical Specifications

Production Capacity60 m³/h
Weight38 Tons without cement silo
Total Motor Power125 kW
Electric Generator Requirement200 kVA
Mixer OptionsSingle Shaft - Twin Shaft - Planetary
Required area to operate700 m²
Aggregate Hopper Volume4 x 20 m³
Aggregate Weighing Hopper1.5 m³
Aggregate Weighing Hopper Conveyor800 x 11.100 mm
Aggregate Transfer Conveyor800 x 22.000 mm
Aggregate Stand-by Hopper1.5 m³
Mixer Wet Concrete Volume1 m³
Cement Weighing Hopper600 kg
Water Weighing Hopper300 lt
Additive Weighing Hopper30 lt
Air Compressor300 lt, 4 kW
Cement SiloOptional from 50 to 200 tons capacity.
Control TypeFULLY AUTOMATIC

Stationary 60 Transport

Stationary 60 transport configuration

Stationary 60Video

Stationary 60 General Layout

FAQ

Stationary 60 is purchased for permanent ready-mixed concrete plants serving urban distribution, infrastructure programmes (bridges, dams, highways, ports), large precast factories, and on-site concrete production at major construction projects. Operators choose Stationary 60 when the production target is stable over multiple years on a single site, where the upfront civil-works investment is justified by sustained output.

What Stationary 60 Produces

Stationary 60 produces ready-mixed concrete at a rated capacity of 60 m³/h. The concrete output is matched to the customer's mix design — typical recipes range from low-slump structural concrete (C20–C50) through high-slump flowable concrete to specialty mixes such as fibre-reinforced concrete, lightweight aggregate concrete and roller-compacted concrete (RCC). Output is discharged directly into transit-mixer trucks for delivery to the placement point.

Suitability Factors

Stationary 60 is suitable for projects with: a fixed site for at least 2–5 years, road access for transit-mixer fleet circulation, electrical supply matching the plant's total motor power (125 kW), and water supply meeting concrete-quality standards. Where the project has overhead height restrictions, indoor installation requirements, or short-term deployment, mobile or compact plant alternatives are more appropriate.

Operating Considerations

Stationary 60 requires a maintenance schedule covering daily checks (water systems, conveyor belts, mixer wear plates), weekly checks (electrical contactors, hydraulic system, lubrication), and quarterly overhauls (mixer arms and chamber liners, weighing-system calibration). Spare-part stocking is concentrated on bolted wear plates and weighing-system load cells; CONSTMACH supplies recommended spare-part lists matched to expected operating hours.

Comparison To Alternatives

Compared to mobile and compact plant alternatives at similar capacity, Stationary 60 provides: higher peak throughput (full continuous-duty design), longer service life between major overhauls, and lower operating cost per cubic metre over the plant's lifetime. The trade-off is upfront civil works — foundation pads, ramps, silo bases — and a longer site-preparation timeline before first concrete production.

Frequently Asked Questions

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